Seakeeper 5 / 6 Installation Manual (90402-4) 6/5-222-5365 to 6/5-233-5846
6.0 Installation Checklist and Required Supplies
6.1 Installation Checklist
Please Complete Checklist and E-mail to support@seakeeper.com or telefax to +1.410.326.1199
6.1.1 Mechanical Checklist
(Reference Installation Manual Section: Mechanical Installation)
- Seakeeper foundation installed in hull
- Foundation bolts torqued to specification
6.1.2 Electrical Checklist
(Reference Seakeeper Drawing No. 90396 – Seakeeper 5/6 Cable Block Diagram & Installation Manual Section: Electrical Installation)
Mount Components
- Display (near helm)
Connect Customer Supplied Cables
- Cable 3 (Customer Supplied)
- Install lugs on both ends of customer-supplied 10 AWG ground cable
- Connect one end of Cable 3 to nearest vessel ground and other end to Seakeeper rear brace
Connect Seakeeper Supplied Cables
- Cable 1 (Seakeeper Supplied)
- Connect other end of Cable 1 to 12 VDC power at customer-supplied connection box or directly to circuit breaker
- Plug connector of Cable 1 into mating connector on Seakeeper wire harness
- Cable 9 (Seakeeper Supplied)
- Connect Cable 9 from SW PUMP VDC IN directly to circuit breaker
- Cable 5 (Seakeeper Supplied)
- Connect Cable 5 from SW PUMP VDC OUT to customer-supplied 12 VDC seawater pump
- Cable 4 (Seakeeper Supplied)
- Connect female end of CAN communications Cable 3 to mating connector on Seakeeper wire harness
- Route CAN communications Cable 3 from Seakeeper to helm (male end goes to helm)
- Connect male end of CAN communications Cable 4 at helm to CAN Tee Adapter
- Connect Display and Seakeeper-supplied Cable 4 to CAN Tee Adapter with CAN Terminator
6.1.3 Cooling Checklist
(Reference Installation Manual Section: Cooling Installation)
- Verify coolant level just below filler neck in heat exchanger coolant reservoir.
- Connect seawater hoses / open sea cocks to heat exchanger and test seawater pump.
- Verify 2.5 GPM (9.5 LPM) minimum and 8 GPM (30 LPM) maximum seawater flow through heat exchanger under all operating conditions of the boat.
6.1.4 Start Up Checklist
(Reference Installation Manual Section: Start Up & Operation Manual Section: System Operation)
- Remove lifting bolts and install cover panels
- Turn on 12 VDC circuit breakers (one for power and one for 12 VDC SW Pump)
- Turn on 110-230 VAC circuit breaker
- Verify display works and no ALARMS are present
- Follow instructions in Installation Manual Section: Start Up Instructions to turn on the Seakeeper
- Verify seawater pump eventually turns on when the Seakeeper is ON
- Verify that no ALARMS are present
- Follow instructions in Installation Manual Section: Start Up Instructions to turn off the Seakeeper
- AC & DC power and seawater pump may be turned off after the Seakeeper is turned off by placing the Seakeeper in LOCK mode and turning the Seakeeper off
- Seakeeper takes 4 or more hours to coast down to 0 RPM from full speed
6.2 Required Supplies Needed for Seakeeper Installation
6.2.1 (Not Supplied With the Seakeeper)
Item | Description | Qty | Installation Manual Reference Section | Other Reference | System |
---|---|---|---|---|---|
1 | Adhesive and cleaning supplies for bonding to hull | Mechanical Installation | Mechanical | ||
2 | Soundproofing Considerations | Selection of Installation Location | Mechanical | ||
3 | Spreader bar for lifting Seakeeper | Transport and Unpacking | Mechanical | ||
4 | Hose clamps for seawater plumbing to ¾ in. (19 mm) hose barb (2 per hose barb) | 4 | Connecting Seawater to Heat Exchanger | Cooling | |
5 | Circuit Breaker, AC, 2-Pole, (30 A to be used with 110-120 VAC, OR Nominal (± 10%), 20 A to be used with 208-230 VAC Nominal (± 10%)) | 1 | Electrical Equipment Power Connections | Dwg 90396 | Electrical |
6 | Circuit Breaker, DC, 1-Pole, 15 A | 2 | Electrical Equipment Power Connections | Dwg 90396 | Electrical |
7 | M6 terminal lug for grounding Seakeeper at rear brace | 1 | Electrical Equipment Ground Connections | Electrical | |
8 | Cable, 10 AWG, for grounding Seakeeper at rear brace to vessel ground | AR | Electrical Equipment Power Connections | Dwg 90396 | Electrical |
9 | Seawater pump, 12 VDC | 1 | Electrical Equipment Ground Connections | Electrical | |
10 | Relay for seawater pump control (Not required if using Seakeeper output 12 VDC pump) | 1 | Electrical Equipment Power Connections | Electrical | |
AR = As Required
Dwg = Drawing
6.2.2 List of Common Tools That May Be Required for Installation
Item | Description | Use |
---|---|---|
1 | Wire cutter | DC Power, AC Power cables |
2 | Wire stripper | DC Power, AC Power cables |
3 | 13 mm Socket Wrench | Cover Panels |
4 | Phillips head screwdriver, 5/64 inch | Cover Panels |
5 | Slot screwdriver, 5/64 inch | Field assembly connectors |
6 | ¼ in. nut driver | Hose clamps |
7 | Terminal or quick disconnect crimper | Power cables |
8 | Utility knife | Scoring cable jackets |
9 | 10 mm Socket Wrench | Ground Stud |